SURFTENS automatic

Fully automatic contact angle and surface tension measuring instrument

Measuring field: (200 x 200) mm

 

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Watch demo video "SURFTENS-automatic"

 


Features

The contact angle meter SURFTENSautomatic is designed for use in semiconductor industry and research, in particular for process control of wafer coating and in the photolithographic process.

It is characterized by the following features:

- fast and easy measurement of contact angle;

- space-saving construction

- motorized x/y stage for automatic specimen positioning

- motorized, automatic dispensation system

- software with intuitive operation

- comfortable documentation of the measuring results in protocols and in the video images;

- if required computation of free surface energy by the theory of Wu;

- automatic mappings of contact angle distribution onthe wafer surface;

 

Fastest measuring of contact angle and homogeneity

SURFTENS automatic has been specially developed for use in clean-rooms where it excels due to small size, short cycle time and simple operation.

The SURFTENS-software automatically measures contact angle with one keystroke. The stepping motor driven x/y-stage guarantees the contact angle measurement on any point on the wafer quickly. SURFTENS measures the homogeneity of surface properties in only a few seconds. Print-out of the measuring results is just as simple and fast, and data can be transferred to QA software or configured for other formats.

Highest accuracy with automatic measuring functions

The drop of measuring liquid is produced by the built-in, automatic drop dispenser (dispense volume free definable). The image of the drop appears immediately as a high-quality, live video picture on the PC screen. Measuring is started by a single keystroke. The software determines the contact angle and immediately presents it graphically as with numerical data included. Fast measuring times of only 1 second per drop exclude errors. SURFTENS™ guarantees highest reproducibility and measuring accuracy combined with ease of operation. In the case of poor contrast images, a manual measuring function can be used. SURFTENS™ automatic is a fully automatic system with automatic drop dispensing and a stepper-motor driven table for larger surfaces such as flat-panel substrates and 8" and 12" wafers. SURFTENS™ can also be used to measure the surface-tension of solids and liquids.

With SURFTENS you solve your adhesion problems

Surface tension of substrates and layers used in semiconductor technology as well as surface tension of photolithography as resists and developers were determined by contact angle measurement. Measuring the contact angle allows you to quickly optimize new process steps as well as to better standardize known processes. Small changes in the surface property of wafers are seen as large,easily detected changes in the contact angle. A small investment of time used to measure the contact angle can give a large return by avoiding later production problems (picture on the right: resist ablation due to undetected adhesion problems). To reduce defect density and feature sizes of resist structures <1µm a good adhesion of the resist is necessary. By help of contact angle you can control the adhesion very easily.

 

Technical parameters

Video-Based Automatic Contact Angle Meter

Contact angle measuring device for the fully automatic measurement of the wetting behaviour of solids (e.g. wafers or glass substrates for flat panel displays) under clean-room conditions, as well as for series tests and systematic analysis. The SURFTENS automatic enables the reduction of subjective factors and time involved for contact angle measurements in research, quality- and production inspection.

SURFTENS serves for the software-controlled measurement and analysis of:

  • the wetting behaviour on solid surfaces
  • Static and dynamic contact angle measurement according to the Sessile drop method
  • Calculation of the surface and interfacial tension from the sessile drops
  • Calculation of the surface free energy of solids and their components according to the theory of Wu,

The SURFTENS automatic consists of the basic instrument with the following technical equipment:

  • Single needle support with vertical and horizontal positioning;
  • Measuring stage, for fully automatic accurate sample positioning;
  • telecentric measuring lens;
  • Video measuring system with high-resolution CCD-camera;
  • Illumination with continuously adjustable intensity for a homogeneous back lighting;
  • Control and measuring electronics for the teach-in procedure, graphic display with keyboard and video display
  • Power supply by PC
  • The software SURFTENS 4.2 developed for Windows 2000/XP®
  • Control of the sample position in X-, Y-direction, the needle position in Z-direction,
General Software options:
  • live video representation in connection with OEG-frame-grabber for analogue standard video CCD-cameras
  • live video representation for special Megapixel-Digital cameras
  • Image acquisition from all sources with Twain-Interface
  • representation of any digital pictures up to (4096 x 4096) pixels
  • picture scaling (with conversion of the calibration values)
  • comfortable picture inscription with texts and rulers to scale (also at the scaled picture)
  • automatic computation of the optimum scaling factor for a screen-filling representation
  • saving / printout of BMP- and JPEG-format - picture
  • picture in intermediate file copy/insert from intermediate file
  • hair cross insertion
  • grid insertion
  • Statistics and measurement error analysis
 

Measurement options:

  • manual measurement of contact angles of liquids on surfaces
  • automatic (grey tone based) measurement of contact angles of liquids on surfaces
  • software module for computation of surface tension of solids / liquids from the measured contact angles by polar and non polar component (theory from Wu)
  • real time representation of the contact angle at the live video image
  • real time measurement of the time dependent contact angle
  • measurement with needle in the drop (dynamic contact angle)

Technical data SURFTENS automatic

  • Measuring field (200 x 200)mm;
  • Position accuracy ± 0.05 mm in the sample level;
  • Range of contact angle measurement 1 … 180°
  • ± 0.5° measuring accuracy of the video system
  • Measuring methods: Sessile Drop method
  • Clean-room classification 100 (better on inquiry)
  • 3 axis stepper motor controller with micro step by step operation

 


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