|

Features
The
contact angle meter SURFTENSautomatic
is designed for use in
semiconductor industry and research, in particular for process control of wafer
coating and in the photolithographic process.
It is
characterized by the following features:
- fast
and easy measurement of contact angle;
-
space-saving construction
-
motorized x/y stage for automatic specimen positioning
- motorized, automatic dispensation system
-
software with intuitive operation
-
comfortable documentation of the measuring results in protocols and in the video
images;
- if
required computation of free surface energy by the theory of Wu;
-
automatic mappings of contact angle
distribution onthe wafer surface;
Fastest measuring of contact angle and homogeneity
SURFTENS automatic has been specially developed for use in
clean-rooms where it excels due to small size, short cycle time and simple
operation.
The SURFTENS-software automatically measures
contact angle with one keystroke. The stepping motor driven x/y-stage
guarantees the contact angle measurement on any point on the wafer quickly.
SURFTENS measures the homogeneity of surface properties in only a few seconds.
Print-out of the measuring results is just as simple and fast, and data can be
transferred to QA software or configured for other formats.
Highest accuracy with automatic measuring functions
The drop of
measuring liquid is produced by the built-in, automatic drop dispenser (dispense
volume free definable). The image of the drop appears immediately as a
high-quality, live video picture on the PC screen. Measuring is started by a
single keystroke. The software determines the contact angle and immediately
presents it graphically as with numerical data included. Fast measuring times of
only 1 second per drop exclude errors. SURFTENS™ guarantees highest
reproducibility and measuring accuracy combined with ease of operation. In the
case of poor contrast images, a manual measuring function can be used.
SURFTENS™ automatic is a fully automatic system with automatic drop
dispensing and a stepper-motor driven table for larger surfaces such as
flat-panel substrates and 8" and 12" wafers. SURFTENS™ can also be used to
measure the surface-tension of solids and liquids.
With SURFTENS you solve your adhesion problems
Surface tension of substrates and layers used in
semiconductor technology as well as surface tension of photolithography as
resists and developers were determined by contact angle measurement. Measuring the contact angle allows you to
quickly optimize new process steps as well as to better standardize known
processes. Small changes in the surface property of wafers are seen as
large,easily detected changes in the contact angle. A small investment of time
used to measure the contact angle can give a large return by avoiding later
production problems (picture on the right: resist ablation due to undetected
adhesion problems). To reduce defect density and feature sizes of resist
structures <1µm a good adhesion of the resist is necessary. By help of contact
angle you can control the adhesion very easily.
Technical parameters
Video-Ba sed Automatic Contact Angle Meter
Contact angle measuring device for the fully automatic measurement of the
wetting behaviour of solids (e.g. wafers or glass substrates for flat panel
displays) under clean-room conditions, as well as for series tests and
systematic analysis. The SURFTENS automatic enables the reduction of subjective
factors and time involved for contact angle measurements in research, quality-
and production inspection.
SURFTENS serves for the software-controlled measurement and analysis of:
the wetting behaviour on solid surfaces
Static and dynamic contact angle measurement according to the Sessile drop
method
Calculation of the surface and interfacial tension from the sessile drops
Calculation of the surface free energy of solids and their components
according to the theory of Wu,
The SURFTENS automatic consists of the basic instrument with the following
technical equipment:
Single needle support with vertical and horizontal positioning;
Measuring stage, for fully automatic accurate sample positioning;
telecentric measuring lens;
Video measuring system with high-resolution CCD-camera;
Illumination with continuously adjustable intensity for a homogeneous back
lighting;
Control and measuring electronics for the teach-in procedure, graphic
display with keyboard and video display
Power supply by PC
The software SURFTENS 4.2 developed for Windows 2000/XP®
Control of the sample position in X-, Y-direction, the needle position in
Z-direction,
|
General Software options:
live video representation in connection with OEG-frame-grabber for
analogue standard video CCD-cameras
live video representation for special Megapixel-Digital cameras
Image acquisition from all sources with Twain-Interface
representation of any digital pictures up to (4096 x 4096) pixels
picture scaling (with conversion of the calibration values)
comfortable picture inscription with texts and rulers to scale (also
at the scaled picture)
automatic computation of the optimum scaling factor for a
screen-filling representation
saving / printout of BMP- and JPEG-format - picture
picture in intermediate file copy/insert from intermediate file
hair cross insertion
grid insertion
Statistics and measurement error analysis
|
|
Measurement options:
manual measurement of contact angles of liquids on surfaces
automatic (grey tone based) measurement of contact angles of liquids on
surfaces
software module for computation of surface tension of solids / liquids
from the measured contact angles by polar and non polar component (theory from
Wu)
real time representation of the contact angle at the live video image
real time measurement of the time dependent contact angle
measurement with needle in the drop (dynamic contact angle)
Technical data SURFTENS automatic
Measuring field (200 x 200)mm;
Position accuracy ± 0.05 mm in the sample level;
Range of contact angle measurement 1 … 180°
± 0.5° measuring accuracy of the video system
Measuring methods: Sessile Drop method
Clean-room classification 100 (better on inquiry)
3 axis stepper motor controller with micro step by step operation
back print
|